Manufacturing of Rifey and Кondor vibrating presses. Rifey Concrete plants

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260 880 USD

Rifey-Progress SHP-1100-SDA-24 stacking, packaging and dosing system

Rifey-Progress SHP-1100-SDA-24 stacking, packaging and dosing system
  • system

    stacking

  • system

    packaging

  • system

    dosing

  • 144

    m2 tiles / hour

  • machine

    stacking and bundling

The newest vibration-pressing complex Rifey Progress is a development of 2018 characterized by high capacity. This is ensured by a short product manufacturing cycle (at least 15 seconds) and an enlarged molding area of the press, which allows forming 3 curbs, 9 stones or 30 slabs in one cycle.

Mechanization and automation of all processes and operations makes it possible to completely eliminate heavy manual labor. The complex is a ready-made, complete solution with all the necessary near-pressure equipment. The complex includes the possibility of using an automatic rail trolley to transport pallets to the steaming chamber.

- Short product manufacturing cycle (15 seconds minimum)

- Increased molding area of the press, which allows molding 3 curbs, 9 stones or 30 slabs in one cycle.

- Mechanization and automation of all processes and operations allows completely eliminating heavy manual labor.

- The complex is a ready-made, complete solution with all the necessary near-pressure equipment.

- The complex includes the possibility of using an automatic rail trolley to transport pallets to the steaming chamber.

Rifey-Progres - Vibropress (with "Basic" vibration system)
- Mixture loading module
- Module for loading the second layer mixture (optional)
- Pumping unit of the molding block
- Press control panel
- Punch matrix
- One-row rack - 1 pc.
- Fork snap-in - 1 pc.
- Technological pallet - 30 pcs.
- Pneumatic cabinet
Stacking system - Pallet feeding module
- Pallet unloading module
- Pallet turning module
- Hoisting stacker
- Lowering stacker
- Control panel for pallet modules
Bundling system 1. Bundler
- Bundler pumping unit
- Pallet feeding module (with pallet bin)
SDA-1100-DZ24 dosing system BP-2G-1100 two-shaft mixer
BD-1100-SDA hopper unit
DZ-24 aggregate hopper
KL-650-7.0-120-Sh belt conveyor (with rack)
KL-650-7.0-120 belt conveyor (with rack)
PU-SDA control panel
Mixer service ramp
KV-6 screw conveyor
Compressor

Height of molded products - 30...300 mm

Molding area - 1,200x700 mm

Pallet dimensions - 1,300x750x50 mm

Cycle time - from 15 to 30 seconds (depending on the products)



Capacity:

- slab - 144 sq. m/h, 1,152 sq. m/8 h (30 pcs./cycle; cycle - 15 sec.)

- wall stone - 1,620 pcs./h, 12,960 pcs./8 h (9 pcs./cycle; cycle - 20 sec.)

- curb (1,000x300x150 mm) - 360 pcs./h, 2,880 pcs./8 h (3 pcs./cycle; cycle - 30 sec.)


Complex weight:

- without a mixture preparation system - 19,200 kg

- total, with a mixture preparation system - 32,600 kg


Installed capacity of the complex:

- without a mixture preparation system - 100 kW

- total, with a mixture preparation system - 165 kW

Operation mode- automatic
Rifey Progress molding block

The mixture loading module is equipped with a box with an active agitator. A separate hydraulic drive of the agitator moves the agitator inside the box with a high frequency, which improves the mixture spillage into the matrix cells, and therefore makes loading faster and more uniform. The agitator movement frequency is regulated.

A special, progressive system with pneumatic clamps to fix the die and punch has been introduced on the press. This allows reducing the time to change the tooling, because the fixation and unfixing of the die and punch is mechanized and occurs due to the pressure supply/relief in the air bags.

It also becomes possible to change the vibration amplitude due to changes in the pressure in the matrix pneumatic clamp. For example, during the matrix loading, the pressure in the pads is automatically increased in order to reduce the amplitude to optimal values and eliminate the matrix swinging. During pressing, when the punch presses on the mixture and creates additional resistance, the pressure in the pads decreases, and the matrix vibration amplitude increases for better mixture laying. The pressure value during loading and pressing can be changed quickly from the control panel.


Pallet feeding module.

Structurally, it is possible for the complex to work with two types of pallets, with 1,200x800 and 1,200x1,000 dimensions.

Our Advantages

Reliability
Reliability

We work with big and medium-size companies of Russia, Kazakhstan, Ukraine, Belarus and other countries and always fulfill our obligations in time.

Without any fuss
Without any fuss

Shipping, customs control, documentation - we will advise you on all matters, as well as help you set up and configure the equipment

Fast shipping
Fast shipping

We have our own logistics system for delivery of products (vehicles, transport companies)

Favourable prices
Favourable prices

Due to our own production, our prices are lower than the market averages by 15-50%

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Rifey-Progress SHP-1100-SDA-24 stacking, packaging and dosing system
260 880 USD

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