Manufacturing of Rifey and Кondor vibrating presses. Rifey Concrete plants

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25 270 USD

Rackless production system

Rackless production system
The hoist (lowering device) of the rackless scheme for the "Progress", "Buran-2", "Buran", "Polyus" complexes.
The product is manufactured in various functional versions. The hoist is the accumulation of a stack of pallets with the freshly molded products with spacers between the pallets used for subsequent transportation by a loader to the steaming chamber. The lowering device is the delivery of pallets with finished products from the stack in pairs to the unloading module for subsequent movement to the bundling area. The use of a full range of products for moving pallets, including a hoist, a lowering device and a bundler, will eliminate heavy manual labor for transferring products.
Features:
- Metal racks are not required for transporting pallets;
- There is no need to prepare a place to install a stack of pallets in the steaming chamber;
- The ability to adjust the hoisting height depending on the product height to reduce the cycle time;
- Large load capacity - 3,000 kg,
- High operation speed, the time of one cycle is 6 sec.

1. Pallet loading module in a hoist
2. Pallet hoist (2 pallets in a row, Slab - 14 rows, Block - from 6 to 10 rows, Curb - from 6 to 8 rows)
3. Lowering device (lowering module for unloading pallets with finished products after the steaming chamber)
4. Pallet unloading module
5. Pallet turning module (for uniform pallet wear)
6. Pallet transporting module to a vibropress
7. Control panel
8. Oil station (pumping unit)
- Power - 15 kW
- Maximum load capacity: 3,000 kg
- Minimum time of one cycle (hoisting-lowering) - 6 sec.
- The maximum number of products in a ready-to-transport stack:
Progress Buran 2 (Buran, Polyus)
Slab 200x100x70 720 700
Wall unit 390x190x188 108 100
Curb 1,000×300x150 24 24
Distinctive features of the Rifey Hoist
1. Work in automatic mode;
2. The support shelves, when hoisting, approach the pallets in parallel, touch them without shift. The pallets are hoisted and lowered smoothly, without rocking the upper rows, which allows avoiding the appearance of cracks and destructions on the freshly molded products. This is provided structurally, due to the use of four columns, brackets with guides of increased length and a rigid synchronizer connecting the left and right sides.
3. The hoist and the lowering device are equipped with a separate pumping unit. At the same time, the movement speed of the working bodies and the complex capacity are maintained, which will not be ensured by connecting the hoist from the press pumping station.
4. The ability to adjust the hoisting height depending on the product height to reduce the cycle time;
5. Large load capacity, high operation speed;
6. The modular principle allows retrofitting the initial minimum equipment with a bundler and a lowering device for automatic unloading of pallets with finished products.
7. Versatility - the product can work as part of different complexes;
8. If necessary, the hoist can be completed to the lowering device and vice versa;
9. It is provided the hoist (lowering device) disassembly and bringing it into the transport position, which allows reducing the volume occupied during transportation by 2.5 times;
10. The length of the pallet feed module, on which the pallets come out of the press, allows placing three pallets with finished products. The installation of the second layer module will not interfere with the work and will not worsen the visual quality control of the resulting products. Spacers can be placed on 2 pallets at once, which speeds up the process and increases capacity;
11. There is no need to prepare a place to install a stack with pallets in the steaming chamber. The hoist design simplifies the process. Before driving up to the hoist, the loader picks up an empty pallet with a fork, brings it under a stack of pallets, hoists it, takes the stack to the steaming chamber and puts it in any convenient place. 

Our Advantages

Reliability
Reliability

We work with big and medium-size companies of Russia, Kazakhstan, Ukraine, Belarus and other countries and always fulfill our obligations in time.

Without any fuss
Without any fuss

Shipping, customs control, documentation - we will advise you on all matters, as well as help you set up and configure the equipment

Fast shipping
Fast shipping

We have our own logistics system for delivery of products (vehicles, transport companies)

Favourable prices
Favourable prices

Due to our own production, our prices are lower than the market averages by 15-50%

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Rackless production system
25 270 USD

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